Rotary Type Freeze-dried Coffee Packaging machine 4800cups per hour

Rotary Type Freeze-dried Coffee Packaging machine 4800cups per hour

Category： Coffee Capsule Filling Sealing Machine
Compact High-Speed Automation: Compact rotary design saves floor space while maintaining high-speed output.
High Precision:Precision filling & heat sealing ensure freshness and consistent quality
User-Friendly Efficiency: Simplified interface, low maintenance, Fully automated with PLC control for easy operation, reducing labor and costs.
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Brief Introduce:

The rotary type filler is one of the most popular choices for small and medium-sized enterprises, as well as start-up companies.
It offers an ideal solution for businesses looking to meet both daily production demands and maintain high-quality standards.
The machine is designed for high efficiency and precision, providing quick and consistent filling and sealing of different cup.
With its user-friendly interface and compact design, it is perfect for companies with limited space or production capacity. Additionally,
it supports a wide range of materials, making it versatile and adaptable to different product requirements.

FUNCTIONS:

1-Vertical Cups drop system

Empty cup are made of plastic materials, which are hard, not easily deformed, and can be stacked well, so the vertical dropping is the most suitable method to adopt.This method works by using a specialized separator to create a gap between stacked cups. A suction cup then lifts the bottom cup, ensuring 100% successful separation.

2-High-accuracy filling system

HIGH filling structure, fast speed, high precision, no dusting
Servo-controlled Augers: Schneider servo motors control each coffee filling auger, with easy parameter adjustment.
Vertical Augers: Ensure even and fast coffee distribution.
Stirring Motor: Keeps coffee in the tank well-mixed.
Visible Tank: Allows easy monitoring of coffee levels.
Vacuum Feeder: Automatically transfers coffee from the storage tank, saving time.
Leak-proof Nozzle: Covers capsule edges fully to prevent spills.
Automatic Supply: Vacuum system feeds coffee from a nearby storage tank.
Food-grade Materials: All coffee-contact parts are made of SUS 304 stainless steel.
Nitrogen Flushing: Protects coffee quality during filling.
3.Coffee tamping and CUP edge cleaning system

This step is essential for maintaining seal quality. If powder residue is not removed, it can result in weak sealing, reduced brewing efficiency, and nitrogen leakage, ultimately shortening the coffee's shelf life.
High vacuum pressure ensures complete removal of coffee residue from the capsule edges.
The coffee is compacted to create a firmer texture, enhancing the brewing process.
Residue collection bottles are designed for easy cleaning.
4.Lids Sealing system

The entire device is moved up and down by the main motor, ensuring the safe operation of the chain, mold plate, and sealing mechanism.
Advanced sealing technology safeguards the capsules and sealing materials.
The sealing temperature is adjustable, ranging from 0 to 400 degrees Celsius.
High-quality Japanese heat insulation materials are used to protect the cylinder and heater-related components from high-temperature damage.
Heaters and thermocouples are designed for easy replacement.
5.User-Friendly Interface and Control System

Easy to operate. English can be set as the operation language.
Operation State is clear at a glance.
Counting function counts the amount of cups produced.
It can work for 24 hours working without stop.
Fault display will help indicate issue.
6.Smart running

We are equipped with many intelligent induction systems for you, which can better help you control the production line.
No cups, there will be no filling or sealing operated.
No lids, there will be no sealing operated and the machine stops working.
If there is a continuous lack of cups in the mold, the machine will stop and raise the alarm.
7.Control and electrical box

All the electrical parts are mainly from Schneider and Omron to ensure working accuracy of all functions.
All the parts are standard that it is easy for you to find the replacing ones.
Spare output port can help realize multi-unit chain control and remote diagnosis control.

Technical parameters Of Cup Packaging Machine:

Model	HK-R2
Suitable for	All powder like coffee powder ,tea powder,mik powder etc different cup package.
Capacity	70-80cups/min (adjustable)
Filling type	The Servo motor is a driven auger filler
Filling accuracy	±0.1g-0.15g
Sealing type	Pneumatically driven heat and seal, Omron precise temperature controller to adjust
Voltage	220v 50/60hz—1PHASE (by customer)